Manufacturing, Quality & Safety Management

Failure Mode and Effects Analysis (FMEA)

Failure Mode and Effects Analysis (FMEA) training covering: Improves the quality, reliability and safety of the evaluated products / processes; Reduces product / process redevelopment timing and cost.

Objectives

  • Improves the quality, reliability and safety of the evaluated products / processes
  • Reduces product / process redevelopment timing and cost
  • Documents and tracks actions taken to reduce risk
  • Aids in the development of robust control plans
  • Aids in the development of robust design verification plans
  • Helps prioritize and focus on eliminating product and process concerns and/or helps prevent problems from occurring
  • Improve customer/consumer satisfaction through proactive approach

Programme Outline

Program content

  • Program Content
  • Introduction to FMEA and its history – Risk Management and FMEA
  • Benefits of Risk Analysis
  • Type of FMEAs and their applications and linkages
  • FMEA Approach – A Multidisciplinary Approach
  • Inputs to FMEA
  • Linking FMEA with other systems in the organization
  • Supporting Tools – Boundary Diagram, P-Diagram, Process Flowchart
  • Project Management Approach to FMEA
  • FMEA Development Process Flow in Action – a stage by stage guide of FMEA detailed analysis
  • FMEA Action Flow – Closing and Continuous Improvement
  • Barriers to a successful FMEA and ideas on how to overcome them
  • FMEA as a living document for continual improvement

Who Should Attend

Engineers

Section Heads

Managers who are involved in day-to-day problem solving

Methodology

Case studies

Small group practical exercises

Small group discussion

Facilitator presentations

Skill practices

Application planning

Walk-through simulations

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